A blend of ceramic materials and metal fillers (aluminum). When cured it becomes a ceramic/metallic coating (a cermet) protecting metals from high-temperature oxidation and corrosive environments. Two coats of Xylar 1 (under Xylar 101 Sealer, or virtually any Xylan coating) provide excellent long-term salt-spray resistance (1,000 hours minimum, ASTM B-117) and sacrificial anodic protection. When topcoated, this system has survived 3,000+ salt spray hours per ASTM B-117. Burnishing is recommended to develop optimum corrosion resistant properties.
Application: Conventional spray.
Properties (Rating: Min = Max = )
Abrasion resistance
Chemical resistance
Colors available
Dull grey / silver when burnished.
Corrosion resistance
Cure temp. max. [PMT]
15 mins.@ 400°C/750°F
Cure temp. min. [PMT]
30 mins.@ 343°C/650°F
Solvent-based
Yes
Waterborne
Yes
Working temp. range (continuous)
-40°C/-40°F to 535°C/995°F
Component Table
Product
Dry Film Thickness / Coat
No. of Coats
Intercoat
810
1 to 5
35-65µ
4311
1 or more
25 ± 2.5 µ
1011
20 ± 5 µ
1 or more
1424
17.5 ± 2.5 µ
1 or more
1022
7.5 ± 2.5 µm
1
P-51
6 ± 1 µm
2
5611
6 - 8 µm
2 or 3
8510
10 ± 2.5 µm
1
8541
20 ± 5 µm
1
1006
20 ± 5 µm
1
101
10 ± 2 µm
1
1231
20 ± 5 µm
1
1237
17.5 ± 2.5 µm
1
1391
22.5 ± 2.5 µm
1
1425
17.5 ± 2.5 µm
1
1670
7 ± 1 µm
1
2121
25 ± 5 µm
1
2321
17.5 ± 2.5 µm
1
4016
1 µm
1
5110
5 - 7 µm
2 or 3
5164
6 - 8 µm
2 or more
5251
6 - 8 µm
2 or 3
8110
20 ± 5 µm
1 or more
8810
22.5 ± 2.5 µm
1 or more
1070
Standard coat
20 ± 5 µm
1 or more
Flash off
1270
20 ± 5 µm
1 or more
Flash off
1400 RC
22.5 ± 2.5 µm
1 or more
Flash off
1421
17.5 ± 2.5 µm
1 or more
Flash off
1058
20 ± 5 µm
1 or more
Flash off
1424
Flash off
1514
20 ± 5 µm
1 or more
Flash off
1427
17.5 ± 2.5 µm
1 or more
Flash off
4615
Basecoat
4 - 5 µm
1
Full cure
7115
Basecoat
7 - 8 µm
1
Full cure
7145
Basecoat
7 - 8 µm
1
Full cure
5110
Flash off
5164
Flash off
5251
Flash off
5611
Flash off
8110
Flash off
8810
Flash off
dean1
top
12-40
100c
1010
Standard coat
20 ± 5 µm
1
N/A
1014
Standard coat
20 ± 5 µm
1 or more
Flash off
1052
Standard coat
15 ± 5 µm
1 or more
Flash off
1391
Optional primer
22.5 ± 2.5 µm
1
Full cure
1331
Standard coat
22.5 ± 2.5 µm
1
N/A
810
Topcoat
55 ± 5 µm
1 or more
Full cure
1220
16 ± 4 µm
1
60-010
Standard Coat
>1
Full cure
1642
20 ± 5 µm
1
7120
Topcoat
7 - 8 µm
1
N/A
00001
321
0000
1840
2
Flash off
12.5 ± 2.5 µm
7131
10 ± 2 µm
Flash off
1
Basecoat
1
20 ± 5 µm
2 or more
Full cure
1756
15 +/- 5 microns
Standard Coat
2 or more
Full Cure
8221
Standard Coat
10 +/- 2 microns
1 of each
Wet or Flashed Off
1311
22.5 +/- 2.5 microns
1 or more
Standard Coat
The above information provides a general overview of the coating system. Whitford offers numerous product variations, so for the best option for your application, please contact us directly.