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Technical > Design Guide > Sealing

Sealing
Very thin coatings of Xylan show little tendency to cold flow (migrate under pressure), and thus are too hard to perform as conventional sealing surfaces. Applied in thicker films, however, these coatings will deform sufficiently under pressure to form a tight thread-to-thread seal on pressure plugs, fittings, valve stems and other threaded fluid power components. Tests of coated pressure plugs have shown that they resist leaking even when surge-tested repeatedly to 950 kg per cm²/13,500 psi.

The other characteristics of the coatings — low friction, corrosion resistance and high-temperature stability — are beneficial in these applications too. The low coefficient of friction results in lower seating torques (as much as 60 percent). Because Xylan is stable up to 290°C/ 550°F, it will not migrate from threads when equipment is operated at high temperatures.

The coatings can be used as dynamic seals too. For example: when applied to the vanes of a powder metal rotor in an air-conditioning compressor, Xylan seals the rotor/housing interface, preventing leakage of the refrigerant past the rotor. To qualify for this application, Xylan 1010 was tested for 150 million cycles at 8,000 rpm, at a temperature of 185°C/360°F.

 
Note: Definitions of any technical terms used on this page can be found in our glossary.


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