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Technical > Design Guide > Electrical Characteristics

Electrical Characteristics
Most of the resins and several of the lubricating materials used in Xylan dry-film lubricants are excellent dielectrics, with dielectric strength of the order of 1,000 V/25 microns (V/mil).

The very low dielectric constant and dissipation factor combined with the high dielectric strength and high-temperature capability of PTFE, FEP, PFA and the matrix resins create formulations that are excellent insulators. As such, they can be used to insulate components from low levels of electrical energy.

This insulating property renders a coated surface a good capacitor. When there is particle or air motion, or other static-charge-inducing systems, conventional Xylan coatings should be used with caution in the presence of static-sensitive products such as integrated circuits.

A fluoropolymer coating is used on GM 6076-M as a masking coat for threads, protecting them from the heavy buildup of today's electrodeposited primers (a problem not only in automotive applications, but also in furniture, building equipment, etc.). The PTFE-based coating "masks" the threads and provides easy removal of the primer by the mating nut or bolt. In addition, the coating makes no difference in torque between the coated parts and similar but non-primed fasteners in adjacent areas.

Conductive coatings
When formulated with carbon black, graphite or metallic compounds, coatings can be used as conductors. These formulations are preferred for static-sensitive systems such as computer printers and plotters, plastic web-handling equipment or parts that operate in explosive atmospheres. Resistivity can range from 0.1 to 10,000 ohms, depending on the additives selected to make the coating conductive.

An example: Webs in paper and textile mills can be too dry to be conductive, so a static charge may build up in the dryer roll and become a safety hazard. A conductive coating of Xylan solves the problem by providing the release without the static buildup.

When coatings are used to insulate or conduct, they should be applied in films of at least 25 microns/0.001 in. for maximum effectiveness. Coatings of less than 25 microns tend to be discontinuous, and do not provide insulation or conductivity. Note: Be sure that conductive surfaces are fastened securely to ground.

The list of applications for these high-performance coatings is almost without end — and is still growing. For a few examples of how various Xylan coatings have solved some interesting problems, click on Solving problems with Xylan coatings

 
Note: Definitions of any technical terms used on this page can be found in our glossary.


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